Routing Chamfering cutter Rounding chamfer cutter NEW: Router cutters for mineral materials Routers 2004/2005 NEW: Router cutters for hand rails No compromises! Seen at www.idealtools.com.au Routing – the smart way Always one jump ahead through innovation and optimised technology Quality from start to finish. Always one step ahead. The Festool routers are high-end, state-of-the-art products; they have been developed for practical application and tested, checked and controlled under the most rigourous conditions. The new cutters for polymer material, for example, leave nothing to be desired: they are the result of innovative ideas and comprehensive tests and show the way forward to new working areas and a larger customer base. Ultra modern production lines guarantee precise routing. High closeness of grain. The excellent properties of Festool’s products will convince you. Top quality really begins with the cutter material. Festool uses tungsten-carbide alloys for its cutters that impress with their superbly high micro-grain quality and closeness. Tungsten-carbide powder and a cobalt binding agent are bonded by extreme heat and pressure. In contrast to a coarse grain structure, the dense material has a long service life and good cutting quality. Comparisons reveal the difference. Quality begins with the selection of high-quality raw materials. First-class steel and highly wearresistant carbide tips. Induction brazing ensures permanent joint soldering and a long service life. No matter which routing method you require for your application, the grinding centre with CNC-control produces extremely sharp cutters. Heterogeneous surface with a coarse surface structure. Homogeneous surface in Festool’s micro-grain quality. Continuous production monitoring and control ensure that the quality remains constant. 2 Seen at www.idealtools.com.au Groove cutter, stepped cutter p. 4–5 All the dimensions at a glance: To achieve an optimum 100% cutting result, the cutter should be clamped directly below the spindle head, but at least up to the marking on the drive shaft. S V Rounding, chamfering, hollow routing GL p. 6–7 GL : NL: ∅, D : s : Total length Working length Diameter Shaft ∅D NL Water-channel routing, flush routing and rebating p. 8–9 V : Marking for minimum clamping depth : n max. = maximum router speed p. 10–11 Carcass joints, grips, bonding, script, V-grooves, cutting gypsum plasterboard For your safety. With Festool you are always on the safe side: only the routers conforming with the EU guidelines for woodworking machines bear the MAN mark after successful testing. As a tested power tool for manual guiding they have the following features: • mainly circular form • backlash-free with a limited routing depth of max. 1.1 mm • limited chip-clearance width ’S’ • cutting speed on the cutting shaft. • Festool test mark Cutter materials. HW HW cutters (formerly HM cutters) also withstand tremendous loads when cutting hardwood, laminated materials and plastics. HW cutters are available in different designs: solid carbidemetal cutters, tipped cutters and tools with reversible carbide tips. Circle router, laminate cutter, Dowel borer, profiling cutter p. 12–13 HS The cutter material HS (formerly HSS) is particularly suitable for soft materials. HS cutters are available as straight or spiral-shaped. p. 14–15 Counterprofiling cutter, tapering cutter, profiling cutter for carpentry BG TEST 045-013 Router OFK 500, Router OFK 700 Aluminium cutter What counts in practice is the result. Flawless surfaces and perfect profiles. A clean cutting result avoids timeconsuming finishing work. Optimum cutting geometry and correct grinding ensure a perfect surface finish. p. 16–17 p. 17 Special cutters for mineral materials p. 18–21 NEW Cutting result with burnt edging Seen at www.idealtools.com.au Clean cutting edge Routing templates Overview NEW p. 22–25 p. 26–27 3 Groove cutter Top performance all along the line. No compromises. This solid carbide cutter is a heavy-duty tool. It even withstands the toughest demands especially where cutters of small diameter would easily break. The ground carbide-metal standard bit also has a longer service life if used for drilling board-type material. Solid carbide groove cutter with standard bit HW ∅D 3 4 5 6 7 8 NL 6 10 12 14 17 20 GL 45 45 45 55 55 55 R s = 8 mm FF Part No. 490952 490953 490954 490955 490956 490957 Groove cutter with base blade HW ∅D 9 10 10* 11 12 13 14 15 16 16 18 18 19 20 20 22 24 25 30 NL 23 20 25 20 20 20 20 20 20 30 20 30 20 20 30 20 20 20 20 GL 55 60 60 60 60 60 60 60 60 65 60 65 60 60 65 60 60 60 60 R s = 8 mm FF Part No. 490958 490959 490960 490961 490962 490963 490964 490965 490966 490967 490968 490969 490970 490971 490972 490973 490974 490975 490976 For good reason. If you wish to achieve optimum cutting results with ease for drilling, grooving, rebating and long-hole routing, you are best advised to use the HW groove cutter. The router is fitted with a soldered-in HW cutter. It runs precisely, makes drilling easier and has a long service life. Drill bit used after 60 drillings in a kitchen tabletop (30 mm depth) Worn bit after 60 drillings in a kitchen tabletop (30 mm depth) * for slot jointing using Festool VS 600, with fine-precision in diameter HW ∅D 10 12 14 14 16 16 18 Groove cutter 20 22 24 30 NL 35 40 40 50 45 60 45 45 45 45 35 GL 90 90 85 100 90 100 90 90 90 90 90 R s = 12 mm FF Part No. 491086 491087 491088 491089 491090 491091 491092 491093 491094 491095 491096 4 Seen at www.idealtools.com.au Not all cutters may be available in Australia HS ∅D 6* 8 10* 12 14 16 18 20 HW ∅D NL 10 16 25 30 GL 45 50 55 60 R NL 16 19 30 20 20 20 25 25 GL 50 50 60 52 52 52 57 57 R s = 8 mm FF Part No. 490944 490945 490946 490947 490948 490949 490950 490951 s = 8 mm FF Part No. 490977 490978 490979 490980 Spiral groove cutter Multi-talents. The HS spiral groove cutter and the HW solid carbide-metal spiral groove cutter. With fast feed – for grooving, rebating, long-hole cutting, drilling and copy routing. They operate quickly, powerfully and extremely cleanly and are pleasantly quiet. The chips are drawn upwards through the spiral cutter and sucked off from there. The routed groove remains permanently clean. 4 6* 8 10* * for slot jointing using Festool VS 600, with fine-precision in diameter Effeciency speaks for itself. The HW reversible carbide tip router has the following excellent properties: • the reversible tips ensure constant routing dimension and precision • no re-sharpening, low downtimes • faster change of cutter ensuring sharp routing tools at all times • extremely economical because the reversible carbide tip can be turned. HW ∅D 8 10 12 14 16 18 NL 20 25 30 30 30 30 GL 50 55 61 66 70 70 ∅8 ∅ 10 ∅ 12 ∅ 14 ∅ 16 ∅ 18 ∅ 16 ∅ 18 R s = 8 mm FF Part No. 491078 491079 491080 492715 492716 492717 20 x 4.1 25 x 5.5 30 x 5.5 30 x 5.5 7 x 12 .6 7 x 12 ,6 30 x 12 30 x 12 Groove cutters with reversible carbide tips Spare tip Set incl. 4 pce. 491385 491386 491387 491388 491390 491390 491393 491393 Rough cutter Main plate HW ∅ D1 ∅ D2 T1 16.3 12.3 9.3 6 20.3 12.3 s = 12 mm NLR F F 16 16 Part No. 492713 492714 NEW Stepped cutters Two ideal partners. With the stepped cutter and the Festool routing aid, the faces of espagnolettes can be routed without tilting and wobbling in the rebate, quickly and exactly. Seen at www.idealtools.com.au Not all cutters may be available in Australia 5 Rounding, chamfering and hollow routing Perfection demands skill – technology for better shaping. Ovolo edge-cutter with ground standard bit. For decorative fronts using imitation panelling. Using the ground standard bit it is possible to plunge-cut into the centre front of the furniture and cut imitation panelling. Ovolo edge-cutter HW ∅D dia. 17 19 21 23 27 A NL 10 11 12 13 15 15 GL B 40 41 42 45 45 R 3 4 5 6 8 s = 8 mm q F q Part No. 491004 491005 491006 491007 491008 Ogee cutter with 2 ball bearings HW ∅D 16.7 18.7 NL 9 10 GL 49 50 51 52 54 55 59 62 R 2 3 4 5 6.35 8 12.7 15 F s = 8 mm q Part No. 491009 491010* 491011* 491012* 491013* 491014* 491015* 491016* 491017* One power tool – double benefits. 20.7 11 22.7 12 25.5 13.5 28.7 15 31.7 38.1 16.5 19 56.5 9.5 with ball bearing dia. 12.7 mm for rounding 42.7 22 HW ∅D 43 63 NL 22 32 s = 12 mm GL 72 82 R 15 25 F q Part No. 491106 491107 491383 491382 with ball bearing dia. 9.5 mm for ovolo edge cutters Spare ball bearing dia. 12.7 Set incl. 2 pce. dia. 9.5 * With ball bearing dia. 12.7 mm and ball bearing dia. 9.5 mm included in delivery. Half-round cutter with ball bearing HW ∅D 27 NL 30 GL 70 R 12 F s = 8 mm For the complete job. For decorative board edging the HW halfround cutter does a grand job. It has a routing height of 28 mm to suit laminated wood of the same thickness. Its ball bearing guide guides the router directly along the template and ensures that curved parts can also be profiled. q Part No. 491139 491383 Spare ball bearing dia. 12.7 Set incl. 2 pce. Chamfering/edge router with reversible carbide tips and ball bearings HW ∅D NL GL 62 R s = 8 mm FR 45° Part No. 491084 491384 491391 Precisely calculated. The edge router with reversible HW carbide tips is the ideal power tool if you attach importance to long service life, particularly high economic efficiency and constant precision. By purchasing one reversible carbide tip you receive four router bit service lives. You thus save on follow-up costs because the cutter can be reversed. 30.5 12 Spare ball bearing dia. 15.88 Set incl. 2 pce. Spare tip 12 x 12 Set incl. 4 pce. 6 Seen at www.idealtools.com.au Not all cutters may be available in Australia An unbeatable team. With these shaft cutters, you can also produce this familiar edge shape – commonly found in industry – with a manual router. Here the chamfer cutter and rounding chamfer cutter with conical ball bearing work together perfectly. HW ∅D 20 NL 14 GL 54 R s = 8 mm FR 10° Part No. 491023 491384 Chamfer cutter with ball bearing Spare ball bearing dia. 15.88 Set incl. 2 pce. HW ∅D 24 36 HW ∅D 44 55 NL 30 26 GL 80 76 R NL 10 11.5 GL 70 50 64.5 53 R s = 8 mm FR 15° 30° 30° 45° Part No. 491132 491024 491133 491025 25.7 25.1 38.5 23 s = 12 mm FR 30° 45° Part No. 491101 491102 491383 Spare ball bearing dia. 12.7 Set incl. 2 pce. HW ∅D dia. 17.5 17 23.1 19 31.4 21 A NL 19 10 19 11 18.5 12 GL B 61.5 40 R 6 3 s = 8 mm Rounding chamfer router with ball bearing q F q Part No. 15° 30° 45° 15° 30° 45° 491134 491004 491135 491005 491136 491006 491403 491404 491405 60.5 4 6 41 60.5 5 6 42 Spare ball bearing Set incl. 2 pce HW ∅D 8 12.7 16 19.4 NL 8 10 11 11 GL 38 40 41 41 44 R 4 6.35 8 9.7 12.7 s = 8 mm FF Part No. 490983 490984 490985 490986 490987 s = 12 mm NL 20 25 GL 58 60 65 R 12.7 15 20 FF Part No. 491103 491104 491105 s = 8 mm NL GL 54 56 56 57 R 6.35 8 9,5 12.7 FF Part No. 491018 491019 491020 491021 491383 Hollow router 25.4 14 HW ∅D 30 40 HW ∅D 25.4 18 Hollowing router with ball bearing 25.5 12,7 28.8 14 31.7 38.1 14.3 16 Spare ball bearing dia. 12.7 Set incl. 2 pce. Seen at www.idealtools.com.au Not all cutters may be available in Australia 7 Water-channel routing, flush trimming and rebating The right tool for every job. Particularly suitable for water-channel routing. Curved or round water channels can be cut without any problem with this router 1:1 using a quickly made template. Water channel router with ball bearing HW ∅D 19 NL 16 GL 53 R 6.4 F s = 8 mm Part No. 490982 491396 Spare ball bearing dia. 19 Set incl. 2 pce. Water channel router HW ∅D 16 NL 25 GL 65 R 5 F s = 8 mm Part No. 490981 Flush trimming router with ball bearing HW ∅D 12.7 19 NL 25 25 GL 65 R F 0° 0° bearing dia. 12.7 pce. bearing dia. 19 pce. s = 8 mm Part No. 491027 491028 491383 491396 Through thick and thin. Thanks to its large ball bearing guide the HW template router is the ideal power tool for simple 1:1 copy routing. Spare ball Set incl. 2 Spare ball Set incl. 2 ∅ D 12.7 = upper ball bearing ∅ D 19 = lower ball bearing Edge routers with reversible carbide tips and ball bearings HW ∅D 19 NL 20 GL 64 R F 0° s = 8 mm Part No. 491082 491385 491392 Precision – also after sharpening. When sharpening blunt cutters on conventional routers the diameter aligned to the ball bearing is normally reduced. This causes a ridge to form when edges are trimmed flush after sharpening. Using the HW Duro Form flush-trimming cutter with ball bearing guide, the precision remains permanent. Spare ball bearing dia. 19 Set incl. 2 pce. Spare tip 20 x 12 Set incl. 4 pce. 8 Seen at www.idealtools.com.au Not all cutters may be available in Australia One power tool, three applications. Flush trimming of projecting coating at a right angle, or with a 45° chamfer or even both in one working process. With this router for flush-trimming and chamferedging you can always produce clean connecting edges. The plastic-coated ball bearing does not leave any marks and protects the edge of the workpiece. HW ∅D 24 NL 11 GL 54 R F s = 8 mm Part No. Router for flush-trimming and chamfer edging, with ball bearing 0/45° 491026 491400 Spare ball bearing dia. 18 Set incl. 2 pce. flush chamfer flush + chamfer HW ∅D 8 NL 19 B 65 R F s = 8 mm Part No. 491037 Drill router Plunge – route – finished. Without any rough-drilling the drill router plunges directly into the coating layer. By guiding it along the side face the pre-made contour is trimmed flush. Amazingly versatile. When it comes to rebating, the HW rebating cutter with reversible carbide tips is amazingly versatile: 5 different rebating depths with only one basic element (by changing the ball bearing). Rebating depths for rebating cutter (with ball bearing) Rebating depth (mm) 14.6 12.6 11 9.5 8.0 Ball bearing dia.(mm) 9.5 12.7 16 19 22 HW ∅D 38 NL 12 GL 53.7 R F s = 8 mm Part No. 491085 491391 491406 Rebating cutter set with reversible carbide tips and ball bearings Spare tip 12 x 12 Spare ball bearing set 1x dia. 9.5 / 1x dia. 12.7 / 1x dia. 16 / 1x dia. 19 / 1x dia. 22 Rebating depths for HW rebating cutter (with ball bearing) Rebating depth (mm) 11 9.5 7.9 6.35 4.9 Ball bearing dia. (mm) 9.5 12.7 16 19 22 HW ∅D 31.7 NL 12.7 GL 54 R F s = 8 mm Part No. 491022 491383 491406 Rebating cutter with ball bearing dia. 12.7 mm Spare ball bearing dia. 12.7 Set incl. 2 pce. Auxiliary ball bearing set 1x dia. 9.5 / 1x dia. 12.7 / 1x dia. 16 / 1x dia. 19 / 1x dia. 22 Seen at www.idealtools.com.au Not all cutters may be available in Australia 9 Router for carcass joints, grips, bonding, script, V-grooves These specialists fulfil your every need. Carcass joint router with slit HW ∅D 14.3 HS ∅D 14.3 NL 13.5 GL 46 R F NL 13.5 GL 46 R F s = 8 mm Part No. 490990 Good jointing. Perhaps the most interesting application possibility for the carcass joint router is dovetail jointing. Using the system of optimally matching router, template and cutting tools, it is possible to produce the traditional open and secret dovetailing in next to no time. 15° s = 8 mm Part No. 490988 15° Carcass joint router HW ∅D 16 201) HS ∅D 201) HW ∅D 16 HS ∅D 20 24 30 HW ∅D 202) NL 26 GL 50 58 R F NL 14 15 18 GL 57 58 60 R F NL 12 GL 55 R F NL 17 GL 46 49 R F NL 13.5 17 GL 46 46 49 R F s = 8 mm Part No. 490992 490993 490996 14.31) 13.5 15° 15° 15° s = 8 mm Part No. 490991 490995 14.31) 13.5 15° 15° s = 12 mm Part No. 491097 15° s = 12 mm Part No. 491098 491099 491100 15° 15° 15° s = 8 mm Part No. 491164 491165 14.32) 16 10° 10° Grip-hollowing router with ball bearing HW ∅D 19 NL 13 GL 68 R 16 F s = 8 mm Part No. 491033 491396 Spare ball bearing dia. 19 Set incl. 2 pce. 1) Concealed grip. Wherever visible fittings would spoil the overall appearance of a workpiece, the concealed grip is an elegant alternative. The designer has an additional possibility to choose from. for dovetail keys using Festool VS 600 for open dovetail keys using Festool VS 600 2) Grip-edge router HW ∅D 22 NL 16 GL 69 R F s = 8 mm Part No. 491140 2... ..5/6 10 Seen at www.idealtools.com.au Not all cutters may be available in Australia and gypsum plasterboard HW ∅D 64 NL 27 n max. 22,000 s = 12 mm GL 67 R F 45° Part No. 492792 NEW Bonding router 1. Route part on edge 12 –21 12 –21 HW ∅D 34 NL 32 GL 62 R F s = 8 mm Part No. 491034 Bonding router 2. Route part flat 3. Turn flat routed part 180˚ and join Higher stability. With the tongue and groove cutters, surfaces or mitres can be glued reliably and without lateral slipping. The toothing of the workpieces ensures high stability. HW ∅D 11 HS ∅D 11 NL 9.5 GL 55 R F NL 9.5 GL 55 R F s = 8 mm Part No. 491003 Script router 60° s = 8 mm Part No. 491002 60° HW ∅D 14 HS ∅D 11 14 NL 9.5 7 GL 50 50 R F NL 7 GL 50 R F s = 8 mm Part No. 490999 s = 8 mm Part No. 490997 490998 V-groove cutter 90° 60° 90° Routing and jointing instead of gluing and smoothing. Impressive, new ideas: in addition to the 45° router for gypsum plasterboard there is now also a 22.5° router. Now it is also possible to join 45° corners with very little effort. HW ∅D 12.5 32 NL 14 16 GL 55 49 R F s = 8 mm Part No. 491000 491001 Gypsum-plasterboard router 45° 90° Seen at www.idealtools.com.au Not all cutters may be available in Australia 11 Disk-grooving, laminate cutter, hinge and dowel drill, profiling Always the optimum solution. For sealed doors. The cutter spindle and ball bearing D 28 and the disk-grooving cutter with a width of 4 mm are ideal for routing door seals in door frames. Disk-grooving cutter HW ∅D HW 40 40 40 40 40 40 40 40 B 1.5 1.8 2 2.5 3 3.5 4 5 d 6 6 6 6 6 6 6 6 R s = 8 mm F8 mm Shaft Part No. 491038* 491039* 491040* 491056* 491057* 491058* 491059* 491060* * without cutter spindle Cutter spindle ∅D 16 B d 6 R F s = 8 mm Part No. 491062 s = 8 mm ∅D See right for picture 16 28 Spare ball Set incl. 2 Spare ball Set incl. 2 Laminate cutting set HW ∅D 40 B 2.8 T 6 R F B d 6 6 bearing dia. 16 pce. bearing dia. 28 pce. R F Part No. 491061 491557 485300 491397 Cutter spindle with ball bearing s = 8 mm Part No. 491063 491397 490421 Spare ball bearing dia. 28 Set incl. 2 pce. Spare grooving disk Hinge routers HW HW ∅D 15 18 20 25 26 30 34 35 NL B 54.5 54.5 54.5 54.5 54.5 54.5 54.5 54.5 R 8 s = 8 mm mm Shaft F Part No. 491070 491071 491072 491073 491074 491075 491076 491077 Accurate dimensioning with System 32. The LR 32 holes series system makes routing a row of holes for shelves and false floors amazingly simple. The holes for hinge fittings are also cut accurately in-between in the System 32 grid. Dowel drill HW ∅D 3 5 6 Through-hole drill 8 10 HW ∅D 5 NL 16 30 30 30 30 B 55 53.5 53.5 53.5 53.5 R F s = 8 mm Part No. 491065* 491066 491067 491068 491069 s = 8 mm Part No. 491064 Through-hole drill NL 30 B 53.5 R F 12 Seen at www.idealtools.com.au * without centring point Not all cutters may be available in Australia cutter Excellent for special tasks. For cutting T-grooves and picture slits (key holes) in solid wood and laminated materials. HW ∅ D1 ∅ D2 NL1 10.5 6 13 s = 8 mm NL2R F F 5 Part No. 491035 T-groove cutter Your friend and helper. For profiling workpieces on all four sides the multifunction table MFT is an indispensable helper. The workpiece is clamped securely and the router is guided perfectly using the guide rail. The support prevents tilting and you obtain a perfect cutting result. HW ∅D 31.7 38.1 NL 13 19 GL 53 59 R 4/4 6.35/ 6.35 Spare ball bearing dia. 12.7 Set incl. 2 pce. F s = 8 mm Part No. 491029 491030 Double-radius cutter with ball bearing 491383 HW ∅D NL GL 61 R 6/6 F s = 8 mm Part No. 491031 491383 Multiprofile cutter with ball bearing 36.7 21 Spare ball bearing dia. 12.7 Set incl. 2 pce. For the ambitious. Using the profiling cutter and the matching template you can cut impressive panelling or bays. HW ∅D 19 NL 12.5 GL 54 R 5/4 F s = 8 mm Part No. 491032 Profiling cutter HW ∅D 42 NL 13 GL 50 R 6/12 F s = 8 mm Part No. 491137 Profiling cutter Seen at www.idealtools.com.au Not all cutters may be available in Australia 13 Counterprofiling, tapering, profiling cutter for carpentry We shape your ideas into optimum solutions. Simple and exact. It could not be easier. For rounding furniture fronts, tabletops, benches or chairs, this new profiling cutter with its long-drawn radius is the ideal power tool. Curved and round parts can also be rounded-off at ease with this tool. Profiling cutter radius with ball bearing HW ∅D 42 NL 14 GL 54 R 6 F s = 8 mm Part No. 491131 491383 Spare ball bearing dia. 12.7 Set incl. 2 pce. Counterprofiling cutter tongue with ball bearing HW ∅D 43 NL 21 B 5 R F s = 8 mm Part No. 491130 491384 Framed doors with counterprofile and panelling. For these demanding applications, Festool offers exactly aligned tool sets. Adjusting the cutting rings is simple, thanks to the ball bearing guide. No matter whether you wish to produce the traditional profiles or simply plain, modern forms – with these tools you will succeed in creating impressive results. Spare ball bearing dia. 15.88 Set incl. 2 pce. Counterprofiling cutter groove with ball bearing HW ∅D 43 NL 21 B 5 R F s = 8 mm Part No. 491129 491384 Spare ball bearing dia. 15.88 Set incl. 2 pce. Profile tongue cutter HW ∅D 46 HW ∅D 46 NL 20 B 4 R 22 F NL 20 B 4 R 22 F s = 8 mm Part No. 490643 s = 12 mm Part No. 490132 Profile tongue cutter HW ∅D 46 HW ∅D 46 NL 20 B 4 R 22 F NL 20 B 4 R 22 F s = 8 mm Part No. 490645 s = 12 mm Part No. 490129 Classic furniture fronts. Using these tool sets you can cut classic framed doors in differing styles. With the double-cutting carbide tools you can obtain a gentle, clean cut. 14 Seen at www.idealtools.com.au Not all cutters may be available in Australia HW ∅D 67 NL 12 n max. 22,000 s = 12 mm GL 68 R 19 F Part No. 490127 Tapering cutter with ball bearing The tapering cutter with ball bearings is perfectly suited to cutting classic curved panelling. HW ∅D 68 NL 14 n max. 22,000 s = 12 mm GL 58 R 35 F Part No. 492712 NEW Tapering cutter without ball bearings On the other hand, with the tapering cutter without ball bearings, deeper tapers can be cut. HW ∅D NL GL 50 R 6 F s = 8 mm Part No. 491138* s = 12 mm NL 15 GL 68 R 9 F Part No. 491109 491398 Tapering cutter with ball bearing 42.7 13 HW ∅D 63 Spare ball bearing set Set incl. 1 pce. * without ball bearing Tapering and counterprofiling all in one. Using this power tool you can cut the panelling and the frame. Complete fronts can be produced when combined with a disk-grooving cutter. HW ∅D 64 NL 26 n max. 22,000 s = 12 mm GL 76 R 16 F Part No. 492710 NEW Profiling cutter radius with ball bearing HW ∅D 32 NL 41 GL 107 R1 s = 12 mm R2 Part No. 492711 491383 NEW Profiling cutter 20,5 16 Spare ball bearing dia. 12.7 Set incl. 2 pce. n max. 22,000 Seen at www.idealtools.com.au Not all cutters may be available in Australia 15 Routers for edge trimming OFK 700 and OFK 500 Edge trimming cutter HW ∅D 19 NL 16 B 46 R F s = 8 mm Part No. 491666 Round parts are no problem. Edge trim. cutters with reversible carbide tips HW ∅D 19 NL 12 B 43 12 x 12 R F s = 8 mm Part No. 491670 491391 Whether café tables, counters, desktops or other furniture items. The Festool Edge Router OFK 700 deals with all roundings. Spare tip Set incl. 4 pce. Chamfering cutter HW ∅D 24 24 24 NL 14 12 10 GL 44 42 40 R F s = 8 mm Part No. 491667 491668 491669 22° 30° 45° Chamfer cutter with reversible carbide tip HW ∅D 24 26 NL 12 12 B 46 47 R F s = 8 mm Part No. 491671 491672 491391 22° 45° 12 x 12 Spare tip Set incl. 2 pce. For surface and grooving laminate edges, see the cutters on page 12. This application requires the cutter spindle Order No. 491557. Rounding chamfer cutter HW ∅D 18 20 NL 9 10 B 39 40 R 2 3 F s = 8 mm Part No. 491675 491676 Rounding edge trimming cutter with ball bearings HW ∅D 20 22 NL 9 10 B 49 50 R 2 3 F s = 8 mm Part No. 491673 491674 491383 Spare ball bearing dia. 12.7 Set incl. 2 pce. 16 Seen at www.idealtools.com.au Not all cutters may be available in Australia Router base 0˚Order No. 491427 For accurate angle routing. HW ∅D HW 27 27 27 27 27 NL B R 2 3 4 5 6 OFK 500 F8 mm Shaft Part No. 490092 490093 490094 490095 490096 490249 Rounding chamfer cutter Spare ball bearing with clamping screw For rounding off plastic or wooden edge band. HW ∅D 27 27 27 Spare ball bearing with clamping screw NL T R F 45° 30° 60° OFK 500 Part No. 490090 490091 491533 490249 Chamfering cutter For chamfering plastic or wooden edge band. HW HW ∅D 22 NL 8 B R 8 mm Shaft OFK 500 F Part No. 490085 490250 Flush trimming router without ball bearing Spare ball bearing with clamping screw Flush trimming router with ball bearing HW HW Flush trimming plastic or wooden edge band. 8 mm Shaft OFK 500 NL 8 B R F Part No. 490565 ∅D 22 Aluminium cutter HS spiral groove cutter for cutting waterdraining grooves in aluminium profiles. HS ∅D 5 NL 23 GL 65 R F s = 8 mm Part No. 491036 Aluminium cutter Routing aluminium composite boards. HW ∅D 18 18 NL 8 3.3 GL 60 60 R F s = 8 mm Part No. 491444 V-groove cutter 90° 135° 491443 Seen at www.idealtools.com.au Not all cutters may be available in Australia 17 Special cutter for mineral materials Economic processing of modern materials. Groove cutterwith reversible carbide tip HW ∅D 14 NL 45 GL 92 R F s = 12 mm 12.7mm Part No. Part No. 491110 491389 Reversible carbide tips 50 x 5.5 Set incl. 4 pce. Only the best. The new solid carbide tip spiral groove cutters are produced from cylindrical carbide rods specially developed for processing mineral materials. The cutters are characterised by their high security and against fracture and rapid and neat work. NEW Solid TC spiral groove cutters HW ∅D 10 HW ∅D 12 12.7 12 12.7 NL 25 25 42 42 GL 70 70 87 87 R F NL 25 GL 70 70 R F s = 10 mm 9.53mm Part No. Part No. 492657 492653 s = 12 mm 12.7 mm Part No. Part No. 492654 492658 492655 492659 9.53 25 NEW Solid TC spiral groove cutters Roughing and finishing HW ∅D 12 12.7 NL 42 42 GL 87 87 R F s = 12 mm 12.7mm Part No. Part No. 492656 492660 For fast work. These roughing and finishing cutters with chip breakers were developed for fast routing of cutouts, eg basins. A specially developed solid TC rod was also used for the production of these cutters. Edge routers with reversible carbide tips and ball bearings HW ∅D 21 NL 30 GL 89 R F s = 12 mm 12.7mm Part No. Part No. 491120 491408 491393 Spare ball bearing dia. 21 Set incl. 2 pce. Reversible carbide tips 30 x 12 Set incl. 4 pce. Exact and durable. Mineral materials are very demanding on the cutter. When working with the ball bearing guide, it is also absolutely vital that the cutter and ball bearing permanently agree. For this reason, power tools with reversible carbide tips pay their way here within a very short time. 18 Seen at www.idealtools.com.au Not all cutters may be available in Australia Two tools in one. Cutting inlays flush or transitions to installed basins at an 11˚ inclination: both are possible by changing the ball bearing supplied in the scope of delivery. HW ∅D 28 NL 25 GL 80 R F s = 12 mm 12.7mm NEW Edge trimming cutter with ball bearing, top Part No. Part No. 492705 492706 493063 493063 Spare ball bearing dia. 28 Set incl. 1 pce. HW ∅D 19 NL 25 GL 74 R F s = 12 mm 12.7mm NEW Edge trimming cutter and transition cutter with ball bearings Part No. Part No. (11˚) 492661 492662 Chamfer cutter with cutting edge. When cutting with this tool, the router is guided on the template with a copying ring. Advantage: the cutting edge allows the cutter to plunge to full depth and finish the basin cutout in a single operation. Spare ball Set incl. 1 Spare ball Set incl. 1 bearing* dia. 19 493055 493055 pce. bearing* dia. 22/11˚ 493056 493056 pce. *Both spare ball bearings in the scope of delivery HW ∅D 23 NL 25 GL 66 R F s = 12 mm 12.7mm NEW Chamfer cutter with cutting edge Part No. Part No. 492663 492664 15˚ Chamfer cutter with ball bearing When cutting with this tool, the router is guided on the template by a ball bearing. Advantage: the tool can be used in any router without the need of a copying ring. HW ∅D 28 NL 25 GL 80 R F 15˚ s = 12 mm 12.7mm NEW Chamfer cutter with ball bearing, top Part No. Part No. 492703 492704 493063 493063 Spare ball bearing dia. 28 Set incl. 1 pce. Seen at www.idealtools.com.au Not all cutters may be available in Australia 19 Special cutter for mineral materials Economic processing of modern materials. New: the perfect duo for modern counters. Chamfer cutter undercut: the first step with this tool is to cut a chamfer. Advantage: the counter does not have to be turned. The rounding chamfer cutter is then used to connect the chamfer with a radius. This produces a modern counter. The system was designed for 2 or 3 rebated boards with a thickness of 12.7 mm. NEW Chamfer cutter undercut with ball bearing HW ∅D NL GL 82 R F 30˚ s = 12 mm 12.7mm NEW Chamfer cutter with ball bearing HW ∅D NL GL 66 R F s = 12 mm 12.7mm Part No. Part No. 492665 492666 33.5 25 15˚ Spare ball bearing dia. 20/15˚ 493057 493057 Set incl. 1 pce. Part No. Part No. 492667 492668 493063 493063 66.5 28 Spare ball bearing dia. 28 Set incl. 2 pce. n max. 16,000 Simple but ingenious. NEW Rounding chamfer router with ball bearing HW ∅D NL GL R F s = 12 mm 12.7mm Part No. Part No. 492707 492708 493064 493064 39.5 23.5 74 6.35 30˚ Spare ball bearing dia. 39.5 Set incl. 1 pce. NEW New: Ball bearing with axial displacement NEW Basin cutter with ball bearing HW ∅D 53 49 45 63 59 56 NL 25 25 25 25 25 25 GL 81.7 81.7 81.7 81.7 81.7 80 R F s = 12 mm 12.7mm Part No. Part No. 492669 492672 492670 492673 492671 492674 492675 492678 492676 492679 492677 492680 493059 493059 493060 493060 493061 493061 6.35 18˚ 6.35 12˚ 6.35 12.7 12.7 12.7 6˚ 18˚ 12˚ 6˚ If the cutter blade does not match the ball bearing exactly after sharpening, the transition to the cutter blade can be readjusted by shifting the axial ball bearing. This gives Festool basin cutters a long service life. Spare ball Set incl. 1 Spare ball Set incl. 1 Spare ball Set incl. 1 n max. 22,000 bearing dia. 18˚ pce. bearing dia. 12˚ pce. bearing dia. 6˚ pce. New cutter 20 Seen at www.idealtools.com.au Not all cutters may be available in Australia After sharpening offset in relation to ball bearing After readjustment A full range. Ogee cutter with radius 3 mm to 25.4 mm. This wide range allows you to meet many customer requests. HW ∅D 22 26 32 41.4 54 NL 10 12 15 19 25 GL 61 62 63 69 75 81 R 5 6,35 8 12.7 19 25.4 F s = 12 mm 12.7mm NEW Edge-rounding router with ball bearing Part No. Part No. 466655 466662 466656 466663 466657 466664 466658 466665 466659 466666 466660 466667 466661 466668 493062 493062 59.3 3 28,8 13.4 66.8 31,4 Spare ball bearing dia. 16˚ Set incl. 1 pce. n max. 22,000 HW ∅D NL 12.7 19 GL 80 80 R 6.35 12.7 19 F s = 12 mm 12.7mm NEW Chamfer cutter undercut with ball bearing Part No. Part No. 492695 492698 492696 492699 492697 492700 493063 493063 44.7 6.35 80 The result of perfected profile machining: a mineral stone wash basin in modern design. 57.4 70 Spare ball bearing dia. 28 Set incl. 2 pce. n max. 18,000 To suit any task. Using the facing cutter, jutting edges can be trimmed flush without any problem, eg of strip inserts. HW ∅D 23 52 NL 9 7.3 GL 60 60 R 1,5 1.5 Z 2 3 s = 12 mm 12.7mm NEW Facing cutter Part No. Part No. 491117 492701 492702 Nothing goes astray. Impossible with laminated chip boards! With the splash-wall cutter, simply cut an elevation on the worktop and the liquid stays where it belongs. These are real benefits of mineral materials which you should exploit. HW ∅D 26 NL 25 GL 79 R 4 Z s = 12 mm 12.7mm Splash-wall cutter with ball bearing Part No. Part No. 491115 491408 Spare ball bearing dia. 21 Set incl. 2 pce. Seen at www.idealtools.com.au Not all cutters may be available in Australia 21 Multi-routing template MFS 400 / MFS 700 Product benefits at a glance System benefits The application versatility of the MFS 400 and MFS 700 makes them multi-talents: by sliding the profiles in Outstanding results • • Its versatility and setting options allow you to produce a large number of rectangles and circles. Optimised adaptation to the respective work situation is possible by means of corresponding extension profiles. • • The dimensions of the desired cutout are quickly set on the millimetre scale. Simple alignment of the template to the workpiece through attachable angle stops. longitudinal or transverse direction, the required cutout size is set simply and quickly. The tedious production of, or searching for, suitable templates is now a thing of the past. If a large cutout is required, the extension of the basic model is childs play. A wide variety of cutout sizes and radii can be cut with extension profiles ranging from 200 mm to 2000 mm. The tried and tested Festool one-hand lever clamp or G-clamp can be used to secure the templates. They are simply inserted in the securing groove in the profile and clamped. Safety • • Safe guidance of the router with the tilt protection, even with large surface cuts. Optimised securing of the template on the workpiece with the integrated securing groove. 22 Seen at www.idealtools.com.au Handling Apart from the production of rectangular cutouts, the multi-routing template is ideal for cutting circles. The circle cutter insert is inserted in the inside grooves of the template and the profiles are pushed together to the stop. The string-board is processed through simple A simple hole in the centre point of the circle on the workpiece is used for inserting the centering mandrel. By sliding the circle cutter insert on the scale, the radius can be set exactly. Cutting a circle couldn’t be easier. parallel shifting of the template. Further extension profiles allow you to cut string-boards. The tread length is indicated by the template according to the steps. Then slide the angle stops into the guide slots and align. Seen at www.idealtools.com.au 23 Router carriage and worktop routing template Small assistant for perfect work. Router carriage Worktop routing template APS 900 Flat cuts can be made simply and neatly with the MFS-FS router carriage. Set the multi-routing template to the desired dimension and secure to the workpiece with screw-on lever clamps. The router carriage is pushed on and secured. The router can now produce full-surface cuts quickly and accurately, eg for hollows in kitchen worktops. With the worktop routing template APS 900, corner and panel connections can be produced for worktops. The APS is designed as standard for board depths of 600 mm. By sliding the template on the profile, worktops with a depth of up to 900 mm can be cut. The APS 900 is braced with the workpiece by lever or screw clamps via the securing groove. The templates for the board connectors can be moved freely on the profile. An ideal template for precise fitting of fixtures. Securing groove for Festool screw and lever clamps 24 Seen at www.idealtools.com.au Template for common board connectors 65 /150 mm Accessories Description and scope of delivery Multi-routing template Routing template for rectangular or circle routing. For OF 1010, OF 1400, OF 2000, 2 angle stops, tilt protection, circle routing insert, assembly tools Order No. NEW MFS 400 492610 NEW Multi-routing template Routing template for rectangular or circle routing. For OF 1010, OF 1400, OF 2000, 2 angle stops, tilt protection, circle routing insert, assembly tools MFS 700 492611 Worktop routing template for corner and board connectors. Up to a board width of 900 mm; NEW (for copying ring 30 mm dia.) Worktop routing template, 3 stop pins, 2 panel connector templates, profiled rail APS 900 492727 NEW Router carriage For cutting large-surface recesses, (for copying ring 30 mm dia.), scope of delivery without multi-routing template. MFS-FS 492728 Extension profiles For extending the MFS 400 NEW or MFS 700 Length Length Length Length 200 mm 400 mm 700 mm 1,000 mm MFS-VP 200 MFS-VP 400 MFS-VP 700 MFS-VP 1000 MFS-VP 2000 492722 492723 492724 492725 492726 Length 2,000 mm without scale Seen at www.idealtools.com.au 25 System accessories for routers and edge routers Festool offers a complete range for your routing work. A comprehensive range of router cutters, a well rounded-off router and edge router programme and a large variety of system accessories. The best prerequisites for versatile and professional work. For OF 1010, 1400, 2000 For OF 1010 For OF 1010, 1400, 2000 The routing aid OF-FH guides the router safely at the edge. Rows of holes are drilled with the router in a 32 mm grid simply and quickly. Stationary operation in the Basis Plus. This allows you to safely cut small or unmanageable workpieces. Router OF 1010 Router OF 1400 Router OF 2000 For OF 1010, 1400, 2000 and OFK 500, 700 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 The mobile boom arm CT ASA guides the extractor hose from above. This means it does not interfere with your work. The tried and tested mobile dust extractor and the new CT ASA are an ideal combination for the workshop. Efficient extraction system for all Festool routers. For example, with the new chip catcher. The production of suitable templates is a thing of the past because the multi-routing template allows you to quickly set the desired cutout size. 26 Seen at www.idealtools.com.au Obtain further information from your Festool Partner Dealer, the Festool catalogue or under www.festool.com.au. For OF 1010, 1400 For OF 1010, 1400, 2000 For OF 1010, 1400 Who has never come across this problem: a hole in the base plate is too large and causes the router to tilt at the edge. The additional base runner TP-OF with a small hole diameter guarantees stability at the edge. Template routing with copying rings. For all Festool routers in a very wide variety of dimensions for versatile applications. Dovetail joints, slot joints and dowelling joints are cut professionally with the VS 600. Edge router OFK 500 Edge router OFK 700 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 Corner joints for kitchen worktops are cut quickly and reliably with this template. The router carriage facilitates full-surface recessing eg of leather and granite inserts. Guide rail system FS also for the Festool routers. It can be used to cut exact grooves or dovetail strips in the surface. Seen at www.idealtools.com.au 27 www.festool.com.au FESTOOL Tooltechnic Systems (AUS) PTY LTD 63-65 Quantum Close / PO Box 7075 Dandenong VIC 3175 Phone Fax 03-9799-9733 03-9799-9766 Service Hotline: 1800 063 900 E-mail: festool@festool.com.au Dealer address field for address stickers Seen at www.idealtools.com.au Subject to alterations and errors. All illustrations are non-binding. Compiled for TTS Tooltechnic Systems AG & Co. KG, D-Wendlingen, 4/2004, 057 029